China Good quality High Precision High Torque 180mm Motor Planetary Gear Box bevel gearbox

Product Description

High Precision High Torque 180MM Motor Planetary Gear Box

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Parameters

Characteristics:
1. The spiral bevel gear reversing mechanism realizes right angle steering output
2. The installation distance of spiral bevel gear pair can be adjusted, and the working sound is lower
3. The grinding bevel gear pair can be selected, and the working sound is more stable and quiet
4. Integrated design, high precision and high rigidity
5. The double support cage planet carrier structure has high reliability and is suitable for high-speed and frequent CZPT and reverse rotation
6. Compared with the corresponding square fuselage series, it has the same performance and higher cost performance
7. Coupling meter, more connection options, keyway can be opened
8. Helical gear transmission, low return clearance and more accurate positioning
9.Size range:140-180 mm
10.Ratio range:3-100
11.Precision range:3-5arcmin (P1); 5-8arcmin (P2)

Specifications | PAR140 | PAR180
Technal Parameters
Max. Torque | Nm | 1.5times rated torque
Emergency Stop Torque | Nm | 2.5times rated torque
Max. Radial Load | N | 9400 | 14500
Max. Axial Load | N | 4700 | 7250
Torsional Rigidity | Nm/arcmin | 47 | 130
Max.Input Speed | rpm | 6000 | 6000
Rated Input Speed | rpm | 3000 | 3000
Noise | dB | ≤68 | ≤68
Average Life Time | h | 20000
Efficiency Of Full Load | % | L1≥95%       L2≥90%
Return Backlash | P1 | L1 | arcmin | ≤5 | ≤5
L2 | arcmin | ≤7 | ≤7
P2 | L1 | arcmin | ≤8 | ≤8
L2 | arcmin | ≤10 | ≤10
Moment Of Inertia Table | L1 | 3 | Kg*cm2 | 23.5 | 69.2
4 | Kg*cm2 | 21.5 | 68.6
5 | Kg*cm2 | 21.5 | 68.6
7 | Kg*cm2 | 21.5 | 68.6
8 | Kg*cm2 | 20.5 | /
10 | Kg*cm2 | 20.1 | 66.2
14 | Kg*cm2 | / | 68.6
20 | Kg*cm2 | / | 68.6
L2 | 25 | Kg*cm2 | 6.88 | 23.8
30 | Kg*cm2 | 7.1 | 22.2
35 | Kg*cm2 | 6.88 | 22.2
40 | Kg*cm2 | 6.88 | 22.2
50 | Kg*cm2 | 6.88 | 22.2
70 | Kg*cm2 | 6.88 | 22.2
100 | Kg*cm2 | 6.34 | 21.6
Technical Parameter | Level | Ratio | | PAR140 | PAR180
Rated Torque | L1 | 3 | Nm | 360 | 880
4 | Nm | 480 | 1100
5 | Nm | 480 | 1100
7 | Nm | 480 | 1100
8 | Nm | 440 | /
10 | Nm | 360 | 1100
L2 | 14 | Nm | / | 1100
20 | Nm | / | 1100
25 | Nm | 480 | 1100
30 | Nm | 360 | 880
35 | Nm | 480 | 1100
40 | Nm | 480 | 1100
50 | Nm | 480 | 1100
70 | Nm | 480 | 1100
100 | Nm | 360 | 1100
Degree Of Protection | | IP65
Operation Temprature | ºC | – 10ºC to -90ºC
Weight | L1 | kg | 20.8 | 41.9
L2 | kg | 26.5 | 54.8

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

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Application: | Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Manipulator
Function: | Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: | Coaxial
Hardness: | Hardened Tooth Surface
Installation: | Vertical Type
Step: | Single-Step

Samples:

US$ 1969/Piece
1 Piece(Min.Order)

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Request Sample

Customization:

Available

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Customized Request

Smooth and Controlled Movement in Industrial Robots with Planetary Gearboxes

Planetary gearboxes play a crucial role in ensuring smooth and controlled movement in industrial robots, enhancing their precision and performance:

Reduced Backlash: Planetary gearboxes are designed to minimize backlash, which is the amount of play or free movement between gear teeth. This reduction in backlash results in precise and accurate motion control, allowing industrial robots to achieve precise positioning and repeatability.

High Gear Reduction Ratios: Planetary gearboxes offer high gear reduction ratios, allowing the robot’s motor to output higher torque while maintaining lower speed. This capability enables robots to handle heavy loads and perform tasks that require fine adjustments and delicate movements.

Compact Design: The compact and lightweight design of planetary gearboxes allows for their integration into the limited space of industrial robot joints and actuators. This compactness is crucial for maintaining the overall efficiency and agility of the robot’s movements.

Multi-Speed Capabilities: Planetary gearboxes can be designed with multiple gear stages, allowing industrial robots to operate at different speeds as needed for various tasks. This flexibility in speed selection enhances the robot’s versatility in performing tasks of varying complexities.

High Efficiency: Planetary gearboxes are known for their high efficiency, which translates to minimal energy loss during gear transmission. This efficiency ensures that the robot’s movements are smooth and consistent while optimizing energy consumption.

Torque Distribution: The arrangement of planetary gears allows for efficient distribution of torque across multiple gear stages. This feature ensures that the robot’s joints and actuators receive the appropriate amount of torque for controlled movement, even when handling varying loads.

Seamless Integration: Planetary gearboxes are designed to be easily integrated with servo motors and other robotic components. This seamless integration ensures that the gearbox’s performance is harmoniously aligned with the overall robotic system.

Precision and Accuracy: By providing precise gear reduction and motion control, planetary gearboxes enable industrial robots to perform tasks that demand high levels of precision and accuracy, such as assembly, welding, painting, and intricate material handling.

Reduced Vibrations: The reduced backlash and smooth gear engagement in planetary gearboxes contribute to minimized vibrations during robot operation. This results in quieter and more stable robot movements, further enhancing their performance and user experience.

Dynamic Load Handling: Planetary gearboxes can handle dynamic loads that may change during robot operation. Their ability to manage varying loads while maintaining controlled movement is essential for safe and reliable robot performance.

In summary, planetary gearboxes ensure smooth and controlled movement in industrial robots by minimizing backlash, offering high gear reduction ratios, providing a compact design, enabling multi-speed capabilities, maintaining high efficiency, distributing torque effectively, seamlessly integrating with robotic systems, enhancing precision and accuracy, reducing vibrations, and enabling dynamic load handling. These features collectively contribute to the precise and optimized motion of industrial robots in various applications and industries.

Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment

Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:

High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.

Compact Design: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.

Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.

Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.

Efficient Power Distribution: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.

Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.

Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.

Common Applications and Industries of Planetary Gearboxes

Planetary gearboxes are widely utilized across various industries and applications due to their unique design and performance characteristics. Some common applications and industries where planetary gearboxes are commonly used include:

Automotive Industry: Planetary gearboxes are found in automatic transmissions, hybrid vehicle systems, and powertrains. They provide efficient torque conversion and variable gear ratios.

Robotics: Planetary gearboxes are used in robotic joints and manipulators, providing compact and high-torque solutions for precise movement.

Industrial Machinery: They are employed in conveyors, cranes, pumps, mixers, and various heavy-duty machinery where high torque and compact design are essential.

Aerospace: Aerospace applications include aircraft actuation systems, landing gear mechanisms, and satellite deployment mechanisms.

Material Handling: Planetary gearboxes are used in equipment like forklifts and pallet jacks to provide controlled movement and high lifting capabilities.

Renewable Energy: Wind turbines use planetary gearboxes to convert low-speed, high-torque rotational motion of the blades into higher-speed rotational motion for power generation.

Medical Devices: Planetary gearboxes find applications in medical imaging equipment, prosthetics, and surgical robots for precise and controlled motion.

Mining and Construction: Planetary gearboxes are used in heavy equipment like excavators, loaders, and bulldozers to handle heavy loads and provide controlled movement.

Marine Industry: They are employed in marine propulsion systems, winches, and steering mechanisms, benefiting from their compact design and high torque capabilities.

The versatility of planetary gearboxes makes them suitable for applications that require compact size, high torque density, and efficient power transmission. Their ability to handle varying torque loads, offer high gear ratios, and maintain consistent performance has led to their widespread adoption across numerous industries.

editor by CX 2024-05-06